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Zvedací šneky pro čističky odpadních vod
Revoluce v technologii pro čistírny odpadních vod
Vyšší hospodárnost se zvedacími šneky Robalon v čistírnách odpadních vod
Koroze je hlavní příčinou opotřebení šneků! S našimi zvedacími šneky ROBALON, které se vyznačují vysokou odolností proti opotřebení, se vyhnete poškození rzí, ke kterému dochází u běžných šneků z oceli. Investice do plastového zvedacího šneku se vrátí za polovinu jeho průměrné životnosti.
The Benefits of RobaScrew at a Glance
Our high-performance plastic Robalon®
Lifting screws from Röchling Industrial Oepping are manufactured from the high-performance plastic Robalon®. For over 60 years, we have been processing and refining this material, which is used in many industries worldwide. Robalon® is a sintered plastic consisting of ultra-high-molecular-weight low-pressure polyethylene (UHMW-PE), alloyed with molybdenum disulfide, cross-linking agents, and UV stabilizers, and produced using a special long-term sintering process. For this reason, RobaScrew lifting screws are characterized by maximum abrasion resistance, reliability at low temperatures, chemical resistance, and a long service life.
Why plastic instead of steel?
Unlike conventional steel screws, minor damage to RobaScrew lifting screws is not a problem, as there is no corrosion protection that could be compromised. The minimal clearance required for RobaScrew lifting screws in the steel trough has a positive effect on efficiency — especially when compared to classic steel lifting screws. Combined with their significantly lower weight, RobaScrew lifting screws achieve a higher hydraulic efficiency than conventional steel screws, depending on the water level.
Read the results of the study conducted by BOKU Vienna here:
Key Technical Specifications
Models
The Röchling Engineering Team develops the best possible solution for the screw pump system based on the specific requirements for flow rate and head at the site.
- Single-, double-, or triple-screw models
- Models for hazardous areas
- Flow rates up to 260 L/s
Our designs
RobaScrew compact
Versatile application
Suitable for both new construction and retrofitting in existing structures as part of renovation projects in a trough-in-trough configuration.
Corrosion-resistant construction
The trough and all steel components are made entirely of stainless steel—for high durability, low maintenance, and optimal performance even in demanding environments.
Variable drive solutions
Available with either direct drive including a torque support or with an external drive motor and maintenance-free drive shaft with a flexible coupling for quiet and reliable operation.
Maintenance-friendly bearings
Central lubrication for upper and lower bearings; bearings easily accessible for simple maintenance.
Reliable installation
RobaScrew compact screw conveyors are installed by the in-house RobaServ service and installation team—for maximum safety, short installation times, and minimal downtime.
Robalon® trough lining
The rehabilitation of concrete troughs, with or without steel linings, represents a significant expense for operators. The Robalon® trough liner provides a quick and cost-effective solution to get the trough back up and running quickly.
Corrosion-resistant functional layer
Low-friction and safe operation thanks to a plastic lining made of abrasion-resistant UHMW-PE.
Covers unevenness
Smooths out minor chips and unevenness in the trough.
Easy maintenance
An integrated visual wear indicator detects application-related wear at an early stage. Replacement can be performed without dismantling the screw, minimizing downtime and maintenance costs.
Customer Story
Customer: Linz-Unkel Wastewater Disposal Association
Initial situation
Since the wastewater treatment plant was built in 1993, steel augers had been in use for the return sludge, and these had been subjected to heavy wear and tear over the decades. Corrosion, material fatigue, and increasing maintenance requirements made it increasingly clear that a sustainable solution was needed.
Challenge
The ongoing operation of the wastewater treatment plant could not be interrupted at any time. Consequently, the time window for replacing the screws was extremely tight. Therefore, a solution was needed that was a perfect fit, quick to install, and permanently reliable.
Solution
After taking precise on-site measurements, the decision was made to install the RobaScrew compact lifting screw in a trough-in-trough configuration. This design allows the old screws to be replaced without having to laboriously dismantle the existing reinforced concrete trough—a decisive advantage for an efficient retrofit. Installation was carried out by the Röchling service team and was completed within 1.5 days.
Result
Along with the new RobaScrew compact screw conveyors, a modern drive system with variable-frequency drive control was installed. The result: energy savings of 48,000 kWh per year, a reduction of 18.3 tons of CO2, significantly lower maintenance requirements, and high corrosion resistance thanks to Robalon®.
KLAUS PFLEGER
vedení podniku, Reinhalteverband Mühltal
„Šnek ROBALON mi ušetří značné náklady na údržbu a servis. Nemusím se starat o mazací čerpadlo, odpadají také náklady na mazivo. Drobná poškození šneku, která dříve ničila antikorozní ochranu, jsou nyní bezvýznamná.“
DI THOMAS KÖGLER
Abwasserverband Eisenstadt
„S průběhem kompletní renovace šneků jsem velmi spokojen. Dostal jsem, co mi bylo slíbeno. Oba vratné šneky ROBALON běží od první minuty výborně. Životnost se ukáže v příštích letech.“
FRANZ BRANDSTÄTTER
vedení, Meisl GmbH
„Spolupráce se společností Röchling Leripa je pro naši společnost skutečným obohacením a se zvedacím šnekem ROBALON nám otevírá nové oblasti činnosti.“
GUNTER MOSTLER
plánovač, Dipl.-Ing. Eitler & Partner Ziviltechniker GmbH
„Kromě dostupných studií o energetických výhodách stojí za zmínku nižší hmotnost, příznivé podmínky pro sanaci a revizi a také téměř bezúdržbová ložiska, na jejichž základě jsem se rozhodl pro zvedací šnek ROBALON.“
