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Tooling & Mold-Making Services
In-house Capabilities for Efficiency & Flexibility
We specialize in designing and manufacturing tools and injection molds that are fully tailored to our customers’ needs. By keeping processes in-house, you work with us from start to finish. Our development, project management and production teams work in close collaboration with each other, leading to rapid reaction times and optimal maintenance schedules. In-house maintenance and storage of tools guarantee high production availability at all times.
Full Range of Mold-Making Options
We offer the full range from prototype tools to bridge tools to tools for low and high volume series production.
Our technology competence encompasses high cavitation, full hot runner and stack molds, two-shot molding, over-molding, as well as complex mechanical, hydraulic and unscrewing actions. We are able to tailor injection molds to produce feature-rich, high-tolerance parts, complex geometries and high-gloss surfaces. We ensure that our molds perfectly match our client’s design specifications.
Röchling also fosters strong collaboration with external mold suppliers in Europe, Asia and the US for larger projects or according to our client’s specifications.
State-of–The Art Expertise and Equipment
As a one-stop shop, we take care of everything from concept and design of customized molds through manufacturing and testing under near-series conditions to maintanance and servicing.
Our tooling centers are home to 3-axis and 5-axis CNC milling machines and state-of-the-art turning, sinking, eroding and grinding equipment. We use 3D printing and hybrid technologies for mold inserts. Our experts use analyses & simulations to optimize and overhaul tool designs for perfect precision and process quality.
All our services are based around meeting our customers’ exact requirements, enabling us to ensure optimum tool quality, stable manufacturing processes and high-quality output at all times.
Competences at the Following Locations
Case Studies
As a solution provider, we combine our expertise in research & product development, materials & technologies, and automation & industrialization with our experience, our quality standards, and our ambition to work with our customers to design a product that meets their individual requirements.
Our case studies give you an insight into the challenges faced by our customers in pharma, diagnostics and medical technology sectors and the tailor-made solutions that we jointly created with them.
Patient-Centric Pharmaceutical Packaging Design
Röchling Medical collaborated with Heidelberg University Hospital to develop optimised packaging designs for and together with patients with motor impairments.
Optimizing a Complex Class 3 Medical Device
By intelligent product redesign, we are able to simplify manufacturing processes, automate assembly procedures and optimize product features.
Innovative Plastic Protectors for Glass Injection Vials
The damage caused by glass breakage is particularly high for expensive or toxic injectables. Röchling Medical developed a smart packaging solution to safeguard those drugs.
Custom Automation Concepts
With our experience and know-how in combining injection molding and assembly, we find intelligent solutions for advanced tooling and automation concepts.
Design for Manufacturability
Challenged to optimise design for manufacturability, Röchling Medical combined three processing technologies for a multi-component container system for use in diagnostic analyzers.
Automated Quality Control
Find out how we solved in-line quality control challenges for containers with peaked bottoms by developing an intelligent automation solution.
Metal and Plastic Processing from a Single Source
To produce a trocar for ophthalmic surgery, Röchling Medical Lancaster combines its expertise in metal processing and injection molding and supplies the instrument as a complete, ready-to-use kit from a single source.
Medical Device Contract Manufacturing
For a complex surgical instrument, Röchling Medical Lancaster is providing full-service contract manufacturing of cleanroom molded parts, supply chain handling of subcomponents, precision assembly and packaging.
A Single Use Medical Device Designed for Sustainability
Röchling Medical applied the principles of Design-for-Sustainability (DfS) to the development of a standard plastic trocar and significantly improved the carbon footprint of the disposable medical product.
Simulations in Product Development
By performing simulations in the product development process of a housing system for an electronic medical device used for life-saving treatments, we were able to save considerable costs and time for our customer.
Röchling Medical Competences
Our Expertise, Your Benefit
Our customers benefit from our extensive expertise in plastics and metal processing, but also from our many years of experience in medical technology and pharma. As your solution partner, we are familiar with both the regulatory and practical requirements of creating components and products for the healthcare sector tailored to your needs. We meet the highest quality and hygiene standards and operate in strict compliance with relevant regulations, such as the Medical Device Regulation (MDR).
Contact Us
For more information about our Tooling & Mold-Making Services, please contact our team.
We look forward to hearing from you.
Your Contact in Europe
Thierry Arnaud
Vice President - Sales & Marketing Europe
Markus Fritzmann
Head of Regional Sales
Klaus Kantorczyk
Head of Key Account Management
Your Contact in the US
Bill Ruth
Vice President - Sales & Marketing
