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Custom Assembly & Post-Processing

Flexible Assembly & Finishing Solutions

Röchling Medical supports you in the completion of your product, with a wide range of individual assembly and finishing steps. Whether fully automated, semi-automated or manual, we develop the ideal assembly solution and realize your customized end product in a controlled environment, with a deep understanding of application-specific requirements.

Individual Assembly Options From Manual to Fully Automated

With sophisticated assembly capabilities, we realize the manufacture of your complete product.

In-house or in cooperation with our qualified partners, we offer you a wide range of options, for example:

 

In addition to plastic and metal components, we also assemble electronic components such as RFID chips or NFC tags, whose coding we can handle for you in close cooperation with our partners. Depending on the complexity and series sizes, we select the ideal level of automation for the assembly and finishing of your product. In this way, we guarantee you the most efficient and economic solution for your product.

Assembly and finishing in the cleanroom
Advanced assembly capabilities for complete medical devices

Sophisticated Finishing for Flawless and Functional Surfaces

In addition to our assembly options, we offer versatile surface finishing and printing solutions.

We determine the most suitable finishing technology, depending on the material, specification and area of application. For labeling and individualizing, we use state-of-the-art printing processes, some of them also under controlled cleanroom conditions:

Depending on the individual product and assembly line, these processes can be carried out directly inline. Integrated testing processes ensure that your product is realized in a high-quality, cost-efficient manner.

Competences at the Following Locations

Case Studies

As a solution provider, we combine our expertise in research & product development, materials & technologies, and automation & industrialization with our experience, our quality standards, and our ambition to work with our customers to design a product that meets their individual requirements.

Our case studies give you an insight into the challenges faced by our customers in pharma, diagnostics and medical technology sectors and the tailor-made solutions that we jointly created with them.

Patient-Centric Pharmaceutical Packaging Design

Röchling Medical collaborated with Heidelberg University Hospital to develop optimised packaging designs for and together with patients with motor impairments.
Optimizing a Complex Assembly for a Class 3 Medical Device

Optimizing a Complex Class 3 Medical Device

By intelligent product redesign, we are able to simplify manufacturing processes, automate assembly procedures and optimize product features.
Glass Vial Protection

Innovative Plastic Protectors for Glass Injection Vials

The damage caused by glass breakage is particularly high for expensive or toxic injectables. Röchling Medical developed a smart packaging solution to safeguard those drugs.
High-Speed automatic assembly solution for medical technology devices

Custom Automation Concepts

With our experience and know-how in combining injection molding and assembly, we find intelligent solutions for advanced tooling and automation concepts.
Case Study: Ensuring the Manufacturability of a Complex Functional Design

Design for Manufacturability

Challenged to optimise design for manufacturability, Röchling Medical combined three processing technologies for a multi-component container system for use in diagnostic analyzers.
Quality Controlling of Non-Standing Articles

Automated Quality Control

Find out how we solved in-line quality control challenges for containers with peaked bottoms by developing an intelligent automation solution.

Metal and Plastic Processing from a Single Source

To produce a trocar for ophthalmic surgery, Röchling Medical Lancaster combines its expertise in metal processing and injection molding and supplies the instrument as a complete, ready-to-use kit from a single source.
Medical Device Contract Manufacturing

Medical Device Contract Manufacturing

For a complex surgical instrument, Röchling Medical Lancaster is providing full-service contract manufacturing of cleanroom molded parts, supply chain handling of subcomponents, precision assembly and packaging.

A Single Use Medical Device Designed for Sustainability

Röchling Medical applied the principles of Design-for-Sustainability (DfS) to the development of a standard plastic trocar and significantly improved the carbon footprint of the disposable medical product.
Simulation Product development medical technology

Simulations in Product Development

By performing simulations in the product development process of a housing system for an electronic medical device used for life-saving treatments, we were able to save considerable costs and time for our customer.

Röchling Medical Competences

Our Expertise, Your Benefit

Our customers benefit from our extensive expertise in plastics and metal processing, but also from our many years of experience in medical technology and pharma. As your solution partner, we are familiar with both the regulatory and practical requirements of creating components and products for the healthcare sector tailored to your needs. We meet the highest quality and hygiene standards and operate in strict compliance with relevant regulations, such as the Medical Device Regulation (MDR).

Contact Us

For more information about our custom assembly and finishing options, please contact our team.

We look forward to hearing from you.

Your Contact in Europe

Klaus Kantorczyk
Head of Key Account Management

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Markus Fritzmann Röchling Medical

Markus Fritzmann
Head of Regional Sales

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Your Contact in the US

Bill Ruth Röchling Medical

Bill Ruth
Vice President - Sales & Marketing

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Customized Solutions & Components for Pharma, Diagnostics and Medical Technology

Medical