Röchling Medical supports you in the completion of your product, with a wide range of individual assembly and finishing steps. Whether fully automated, semi-automated or manual, we develop the ideal assembly solution and realize your customized end product in a controlled environment, with a deep understanding of application-specific requirements.
Individual Assembly Options From Manual to Fully Automated
With sophisticated assembly capabilities, we realize the manufacture of your complete product.
In-house or in cooperation with our qualified partners, we offer you a wide range of options, for example:
Plastic welding processes such as ultrasonic welding, laser welding
Joining and bonding processes such as pressing, gluing, clipping, screwing
In addition to plastic and metal components, we also assemble electronic components such as RFID chips or NFC tags, whose coding we can handle for you in close cooperation with our partners. Depending on the complexity and series sizes, we select the ideal level of automation for the assembly and finishing of your product. In this way, we guarantee you the most efficient and economic solution for your product.
Sophisticated Finishing for Flawless and Functional Surfaces
In addition to our assembly options, we offer versatile surface finishing and printing solutions.
We determine the most suitable finishing technology, depending on the material, specification and area of application. For labeling and individualizing, we use state-of-the-art printing processes, some of them also under controlled cleanroom conditions:
Pad and offset printing
Rotary pad printing
Ink jet printing
Thermal transfer printing
Depending on the individual product and assembly line, these processes can be carried out directly inline. Integrated testing processes ensure that your product is realized in a high-quality, cost-efficient manner.
As a solution provider, we combine our expertise in research & product development, materials & technologies, and automation & industrialization with our experience, our quality standards, and our ambition to work with our customers to design a product that meets their individual requirements.
Our case studies give you an insight into the challenges faced by our customers in pharma, diagnostics and medical technology sectors and the tailor-made solutions that we jointly created with them.
Patient-Centric Pharmaceutical Packaging Design
Röchling Medical collaborated with Heidelberg University Hospital to develop optimised packaging designs for and together with patients with motor impairments.
To produce a trocar for ophthalmic surgery, Röchling Medical Lancaster combines its expertise in metal processing and injection molding and supplies the instrument as a complete, ready-to-use kit from a single source.
For a complex surgical instrument, Röchling Medical Lancaster is providing full-service contract manufacturing of cleanroom molded parts, supply chain handling of subcomponents, precision assembly and packaging.
A Single Use Medical Device Designed for Sustainability
Röchling Medical applied the principles of Design-for-Sustainability (DfS) to the development of a standard plastic trocar and significantly improved the carbon footprint of the disposable medical product.
Our customers benefit from our extensive expertise in plastics and metal processing, but also from our many years of experience in medical technology and pharma. As your solution partner, we are familiar with both the regulatory and practical requirements of creating components and products for the healthcare sector tailored to your needs. We meet the highest quality and hygiene standards and operate in strict compliance with relevant regulations, such as the Medical Device Regulation (MDR).