Cell Contacting Systems

Cell contacting systems (CCS) connect the individual battery cells to one strong unit. This connection needs to be a perfect fit. Therefore, precision manufacturing is required for these battery components.

This precision also permits additional functions to be built directly into the contacting systems. Sensors for voltage and temperature, for example. This way, the battery can be monitored in real-time – for better performance and safety.

Cell contacts are not “off the shelf” components. Plastic makes almost any shape possible, allowing the system to be tailored and equipped with the desired functions.

Of course, all the other advantages of plastic still apply to cell contacting systems. These include weight reduction and resistance to chemicals and corrosion.

The most important highlights

High precision components with right raw material choice
Copper, aluminum, and metal integration in overall design
FPC assembly
In-house tooling, welding, and production equipment manufacturing

Röchling Automotive offers a full-service solution including engineering, tooling & equipment construction and mass production process. A global manufacturing footprint allows us to produce close to the customer’s plant.

Your customer benefit through our Cell Contacting System

Modular design, over molded electrodes
High precision
Integration of FPC/FFC electronics and busbars
Fully automated production with integrated packing
Advanced geometry quality control
Integrated safety functions and sensoring

Full Solution Supplier

Ability to develop and validate the complete system as tier 1 supplier
Full service provided including CAD/CAE, testing laboratory, tool equipment, set up of low volume and mass production process