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Our Technologies at a Glance

We are able to process all popular thermoplastics for you, including under clean-room conditions. The range of available services covers injection molding, extrusion and assembly as well as all necessary upstream and downstream process steps.

  • Over 70 injection molding machines inside/outsidee clean room with central production data acquisition system (ALS - host computer system)
  • Injection molded parts each weighing between 0.05 g and 1,800 g thanks to micro-injection molding technology
  • Hard and soft part connectors incl. inserts as well as multi-component parts
  • Endless Injection Molding
  • Wide range of automatization
  • Processing of almost all thermoplastics (incl. high-performance and fluoroplastics)
  • Over 20 extrusion lines with an output capacity of up to 200 kg/h (2 of which in the clean room)
  • Medical tubes with wall thicknesses from 0.2 mm and braidings with less than 0.1 mm.
  • Profiles with wall thicknesses between 0.6 and 17 mm
  • Wide range of materials and colors, e.g. polyolefins, styrene polymerizates, reinforced and/or electroconductive plastics, PVC, PC, PETG, PVDF
  • Co-extrusion
  • Inline finishing (punching, drilling, milling, laminating, film-wrapping, and marking)
  • annually 800 t of plastic granulate are processed into profiles and semi-finished products
  • In-house toolmaking and mold construction for ensuring that quality, process and time requirements are met
  • Maintenance, general overhaul, repair and correct storage of molds including with regard to medical technology requirements
  • Variable master mold concepts
  • Shift operations ensure high degree of flexibility
  • Use of cutting-edge printing technology for tool inserts and prototype tools with conformal cooling
  • 2,400 m² compliant with ISO 8
  • Complete process control with SAP ERP and central production data acquisition system
  • Full documentation of production parameters
  • Approx. 40 injection molding machines with locking forces of up to 4,200 kN
  • 2 extruders for the production of functional tubes for medical use
  • Complex assemblies
  • Laser marking
  • Validated processes
  • Comprehensive batch traceability

In addition to the processes listed above, we have access to many other processing methods at Röchling through our affiliate locations and can therefore often implement solutions for you from a single source.

 
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System solutions and components for Diagnostics, Fluid Management, Pharma and Surgery

Medical