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Sterilization Services and Packaging Logistics

Sterile or Sterilized Products Safely Packaged and Delivered

We strive to optimally protect the sensitive products we manufacture during storage, transportation and delivery, ensuring seamless logistics and process chains for our customers. In-house and together with certified partners, we develop customized packaging systems and transportation concepts and coordinate and validate the overall sterilization process.

Customized Packaging and Logistics Solutions

Thanks to our in-house packaging development , we are able to offer the optimal packaging solutions to deliver pharmaceutical primary packaging or drug delivery products safely to your processing lines.

For the customized packaging of medical devices we work closely with certified partners. Our packaging concepts take into account individual sterilization requirements, transfer processes at filling or processing lines, general transportation requirements and environmental goals. We offer highly customized packaging concepts according to ISO 11607 as well as standard solutions.

Packaging Options:

  • Carton packaging
  • PE bags (vacuumed or non-vacuumed)
  • Clean pack and brickpack packaging
  • Blisters
  • Trays
  • Tyvek®
  • Labeling

Packaging is carried out manually as well as fully automated under clean room and GMP conditions.

The Right Sterilization Solution for Your Product

To ensure the microbiological requirements of a product and thus user and patient safety, Röchling Medical has built up in-depth expertise in sterilization processes and their validation.

We take care of the entire process from developing the right packaging to verifying and validating the sterilization process and coordinating with sterilization providers. Through our network of certified partners, we can offer all common sterilization processes and select according to your requirements:



  • Gamma Irradiation
  • X-ray Irradiation
  • E-beam Irradation
  • Autoclaving


  • ETO
  • Plasma sterilization

Our Additional Service: Sterile, Ready-To-Fill Containers for Pharmaceuticals

ISO 11607-1:2019 specifies complex requirements for the development and validation of packaging systems for sterile products or sterile devices. At Röchling Medical in Neuhaus, we handle this process for you with our full-service offering for sterile products.

  • 100% validated sterilization processes that guarantee and document an effective sterility assurance level (SAL 10-6). 
  • 100% validated sterile packaging systems (for sterile preservation of pharmaceutical primary packaging after sterilization, transportation, storage and aging). 
  • We perform microbiological monitoring for your sterile products in collaboration with qualified partners. 
  • Flexibility through partnerships with a range of qualified suppliers in Europe for all common sterilization processes. 
  • Available for a range of plastic primary packaging products, including smaller batches.

Competences at our locations

Case Studies

As a solution provider, we combine our expertise in research & product development, materials & technologies, and automation & industrialization with our experience, our quality standards, and our ambition to work with our customers to design a product that meets their individual requirements.

Our case studies give you an insight into the challenges faced by our customers in pharma, diagnostics and medical technology sectors and the tailor-made solutions that we jointly created for them.

Patient-Centric Pharmaceutical Packaging Design

Case study demonstrating how Röchling Medical integrates the patient’s perspective in the product design process.

Optimizing a Complex Class 3 Medical Device

Case study showing how Röchling Medical uses intelligent product redesign to simplify manufacturing processes, automate assembly procedures, and optimize product features.

Innovative Plastic Protectors for Glass Injection Vials

Case study describing how Röchling Medical took Design for Manufacturing to a new level in developing a smart packaging solution to safeguard toxic or expensive drugs.

Custom Automation Concepts

Case study detailing Röchling Medical´s solution for advanced tooling and automation concepts in combining injection molding and assembling.

Design for Manufacturability

Challenged to optimise design for manufacturability, Röchling Medical combined three processing technologies for a multi-component container system for use in diagnostic analyzers.

Automated Quality Control

Case study showing how Röchling Medical solved in-line quality control challenges by developing an intelligent automation solution. 

Röchling Medical Competences

Our Expertise, Your Benefit

Our customers benefit from our extensive expertise in plastics and metal processing, but also from our many years of experience in medical technology and pharma. As your solution partner, we are familiar with both the regulatory and practical requirements of creating components and products for the healthcare sector tailored to your needs. We meet the highest quality and hygiene standards and operate in strict compliance with relevant regulations, such as the Medical Device Regulation (MDR).

Contact Us

For more information about our Sterilization Services and Packaging Logistics, please contact our team.

We look forward to hearing from you.

Carolin Balke

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